News

Carbide as the ideal material for sophisticated structural components
 

The use of carbide as a construction element has become indispensable in various sectors such as the chemical industry, plastics production, the food industry, blasting technology, the recycling industry and the health and hygiene sector. Carbide is characterised in particular by its wear resistance and is therefore a reliable option for components that have to withstand extreme loads. 
The carbide and tool specialist Boehlerit is presenting its latest ready-to-install cutting systems, which have been specially developed for existing and new production lines in the FemininCare and BabyCare sectors as well as other areas of application in the hygiene industry. The cutting systems offer the option of converting from steel/HSS to carbide in order to sustainably increase efficiency and service life.

Bulltec Turn - the innovative solution for more efficient
and economical turning of superalloys, nickel-based alloys and stainless materials

The Bulltec Turn high-end indexable insert, equipped with six cutting edges, offers numerous advantages for machining technology. The insert thickness of 9 mm ensures improved insert stability, which means that a longer insert life can be achieved. The specially developed macro geometry has been optimised for machining superalloys, nickel-based alloys and stainless materials and ensures high performance and precision. 
The ability to choose between MM geometries for medium machining and RM geometries for roughing applications allows users to customise the insert to the specific requirements of their machining processes. This leads to the best possible results and efficient machining.

BCU20T - Outstanding performance in thread turning even under difficult conditions

With the BCU20T grade, Boehlerit, the specialist for carbides and tools, is presenting a new ultra-fine grain grade for thread turning. It has a TiAlN coating and is perfectly suited for general use. The BCU20T grade is a reliable option for demanding applications as it has excellent fracture toughness even under difficult conditions. In addition, Boehlerit has expanded its threading range to include direct-pressed indexable inserts. These are available in various part profiles with 55° and 60° as well as in ISO metric, American UN, Whitworth, NPT, BSPT and API round and represent an economical solution for threading applications. The direct-pressed plates can be easily identified by the abbreviation ‘BD’ and are characterised by excellent performance and high quality.

Innovative thread rolling process with Wagner rolling systems powered by Boehlerit:

Highest precision and efficiency

The Styrian carbide and tool specialist Boehlerit has concluded a worldwide sales co-operation (with the exception of Germany) for thread rolling systems with Wagner Tooling Systems Baublies GmbH from Pliezhausen in Germany. Thread rolling is an advanced technique for producing threads by cold forming the material using high pressure. A permanent plastic deformation is achieved, whereby thread rolling precisely displaces the material from the thread core and directs it towards the thread tips. Thanks to this method, the fibre flow in the metal is not interrupted, but merely changed in order to produce threads with high strength, profile and dimensional accuracy.

S-Tool holder for internal machining with coolant

The new S-Tool holders for internal machining with internal coolant have an optimised chip channel and a modified WF dimension that enables smaller minimum drilling diameters. With diameters of 8, 10, 12, 16, 20 and 25 mm, a wide range of options are available for different applications.

Sets new standards for productivity and efficiency
 

Boehlerit, the carbide and tool specialist, is launching a new drilling tool on the market that optimises the production process and increases efficiency. The innovative Drilltec impresses with high cutting and feed speeds, a high metal removal rate and outstanding drilling quality. With the option of using 4 cutting edges, the Drilltec is extremely economical and guarantees a long tool life and cost-reduced tool utilisation. The Drilltec is available in 2xD, 3xD, 4xD and 5xD sizes and therefore offers flexibility for different requirements.

Highest productivity with the smallest drill holes

The new Microtec tools for internal machining with additional holder are an innovative solution for turning small and narrow bores. The new Microtec tools consist of two parts: the clamping body and the drill shank. The clamping body is permanently mounted in the machine and has a holder for the drill shank. The boring bar can be replaced without removing the entire holder, making it easier and quicker to change the indexable insert. The five available boring bars are available for different drilling diameters and cutting edge angles and can be used with the existing CCGT030102, DCGT and VCGT minitools.

DELTAtec 90N Tang:
Innovation in the field of shoulder machining
Boehlerit presents a new helical cutter with
improved design for optimum chip evacuation

Boehlerit is expanding its portfolio of helical cutters to include new slip-on versions to complement the DELTAtec 90N Tang programme. The DELTAtec 90N Tang 90° corner milling cutters are predestined for the medium machining of steel and cast iron materials and impress with a light cut and extremely stable cutting properties. The 4-edged indexable inserts guarantee high productivity and low tool costs.

Stable and economical negative face milling system for
optimum machining results

With KAPPAtec 55N, the renowned tool manufacturer Boehlerit is launching a new and revolutionary face milling system onto the market. The innovative product is characterised by its stability, efficiency and effective cutting results and is ideal for machining common steel, stainless steel and cast iron materials. The Boehlerit face milling system offers a diameter range from 80 mm for Z04 to 315 mm for Z16 and comprises three different geometries (RK, MP, MM), which guarantee optimum machining results. The proven Boehlerit cutting material grades, including coarse and fine grain substrates as well as high-performance coatings for cast iron and stainless steel machining, guarantee the highest quality and durability.

The new milling grade generation BCM35M and BCM40M – Unsurpassed cutting power on stainless steels

Milling stainless steels is one of the most challenging tasks in machining technology. The extreme, sometimes downright contradictory properties of this material class ensure a high level of abrasive wear, suboptimal chip break and chemical reactions with the tool material that may lead to built-up edges and, in extreme cases, to tool breakage. Such high requirements demand a perfectly developed tool concept. With the new grade generation BCM35M and BCM40M, Boehlerit is facing up to the challenge of milling stainless steels. As a result of intense research and development, these grades reflect all technical aspects in an optimised form.